CuSn10 bronze bushing sleeve
CuSn10 bronze bushing sleeve
CuSn10 Bronze Bushing Sleeve: The Epitome of Excellence in Bearing Technology
In the realm of bearing technology, the CuSn10 Tin Bronze Bushing stands as a testament to engineering ingenuity, offering an unparalleled combination of performance, durability, and versatility. This exceptional bushing, meticulously crafted from high-grade CuSn10 material, redefines standards for high-load applications, ensuring exceptional wear resistance, low maintenance, and compatibility with a wide range of mating materials.
Unveiling the Exceptional Features of the CuSn10 Bronze Bushing
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Exceptional Load Capacity: The CuSn10 bronze bushing distinguishes itself with its remarkable load-bearing capabilities, making it an ideal choice for applications that demand unwavering strength and resilience. Whether it’s the relentless demands of continuous casting rolling machines, the unforgiving terrain of mining machinery, the heavy-duty operations of shipping equipment, the immense power of turbines, or the intricate precision of injection molding machines, this bushing stands ready to handle even the most demanding tasks.
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Unwavering Wear and Abrasion Resistance: In the face of relentless wear and abrasion, the CuSn10 bronze bushing exhibits exceptional resistance, ensuring an extended lifespan even under extreme conditions. This remarkable attribute makes it an indispensable component in applications where durability is paramount, ensuring seamless operation and minimizing downtime for maintenance.
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Moderate Corrosion Resistance: The CuSn10 bronze bushing demonstrates moderate corrosion resistance, enabling it to withstand a variety of environmental conditions. This property makes it a suitable choice for applications where exposure to diverse elements is unavoidable, providing reliable performance in a wide range of settings.
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Compatible with Hardened Mating Materials: The versatility of the CuSn10 bronze bushing is further enhanced by its compatibility with hardened mating materials. This characteristic makes it particularly well-suited for toggle mechanism bushings in injection molding machines, ensuring smooth operation and optimal performance.
A Multifaceted Gem in the Realm of Industrial Applications
The CuSn10 bronze bushing finds its place in a diverse array of industries, catering to a multitude of applications. Its exceptional performance and versatility make it an invaluable asset in sectors such as:
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Continuous casting rolling machines: Ensuring smooth and reliable operation in the demanding processes of continuous casting rolling machines.
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Mining machinery: Withstanding the harsh conditions of mining operations, providing durability and resilience in the extraction and processing of minerals.
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Shipping machinery: Navigating the unforgiving seas and handling heavy loads, the CuSn10 bronze bushing contributes to the smooth functioning of shipping equipment.
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Turbines: Harnessing the immense power of turbines, the bushing plays a crucial role in ensuring efficient energy transfer.
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Injection molding machines: Ensuring precision and accuracy in the intricate processes of injection molding, the CuSn10 bronze bushing contributes to high-quality product manufacturing.
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Auto molds: Providing exceptional performance and durability in the demanding environment of auto mold manufacturing.
The CB06 Alloy: A Symphony of Strength and Resilience
The CuSn10 bronze bushing is meticulously crafted from the CB06 alloy, a carefully formulated blend of copper and tin that embodies exceptional strength and resilience. The alloy’s chemical composition, meticulously controlled to exacting standards, comprises:
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Copper (Cu): 88.0-90.0%: The primary constituent of the alloy, copper imparts exceptional conductivity, malleability, and strength.
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Tin (Sn): 9.0-11.0%: Tin enhances the alloy’s wear resistance, corrosion resistance, and compatibility with various mating materials.
CuSn10 Bronze Bushing Sleeve – International Standards and Certifications
The CuSn10 bronze bushing sleeve is manufactured in compliance with strict international standards, ensuring consistent quality, performance, and reliability across various industrial applications. These standards govern both the chemical composition and mechanical properties of the material.
Key International Standards:
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ISO 1338: CuSn10 – International standard defining tin bronze alloys
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DIN 1705: CuSn10 – German standard for copper-tin alloys
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ASTM UNS C90700 (CT-1) – American standard classification for tin bronze
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BS 1400 / EN 1982 – British and European standards for bronze alloy castings
Alloy Designations Under BS 1400 and EN 1982
Within BS 1400 (British Standard) and EN 1982 (European Standard), CuSn10 bronze is categorized into specific grades based on its intended use and material characteristics.
| Standard | Alloy Name / Grade | Description |
|---|---|---|
| EN 1982 | CC480K (CuSn10P-C) | Tin bronze with 10% Sn and added phosphorus; offers excellent wear resistance and good machinability. |
| BS 1400 | PB1 | Phosphor bronze equivalent to CuSn10; used in high-strength, heavy-duty, and wear-prone applications. |
These alloy grades are widely used in the production of bushings, sliding bearings, pump components, and other parts requiring:
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High load-bearing capacity
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Exceptional wear resistance
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Smooth sliding performance under stress
Note: The specific designation may vary depending on the casting process (e.g., sand casting, centrifugal casting, or continuous casting) and application-specific mechanical requirements.
For precision-engineered CuSn10 bronze bushings and sliding components that meet these international standards, consult a trusted supplier or browse certified options at BearingFace.com.
CuSn10 Phosphor Bronze Bushing Sleeves (UNS C52400)
CuSn10(UNS C52400) is a high-performance tin bronze alloy, renowned for its excellent combination of strength, wear resistance, and corrosion resistance. It’s a go-to material for demanding applications like bearings, bushings, and other critical mechanical parts.
Let’s take a closer look at its key characteristics in a structured format:
CuSn10 (UNS C52400) at a Glance:
| Feature | Specification / Typical Value (per ASTM B139/B139M-12) |
| General | |
| Alloy Name | CuSn10 Phosphor Bronze |
| UNS Designation | C52400 |
| Key Chemical Composition | |
| Copper (Cu) | Remainder (typically >88%, e.g., 88.3 – 90.07%) |
| Tin (Sn) | 9.00 – 11.00% |
| Phosphorus (P) | 0.03 – 0.35% |
| Lead (Pb) | ≤ 0.05% (max) |
| Key Mechanical Properties (Typical – Varies with Temper) | |
| Tensile Strength | 570 – 750 MPa |
| Yield Strength (0.5% EUL) | 350 – 650 MPa |
| Elongation at Break (in 50mm) | 12 – 32% |
| Brinell Hardness (HB) | 80 – 200 HB (Commonly ~160 HV) |
| Modulus of Elasticity | Approx. 110 GPa |
| Selected Physical Properties | |
| Density | 8.78 g/cm³ |
| Melting Point (Solidus-Liquidus) | 845 °C – 1000 °C |
| Thermal Conductivity (at 20°C) | 50.0 W/m·K |
| Electrical Conductivity (at 20°C) | Approx. 11% IACS |
Why Choose CuSn10 (UNS C52400)?
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Superior Wear Resistance: Ideal for parts subjected to friction.
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High Strength & Durability: Can withstand significant loads and stresses.
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Good Corrosion Resistance: Performs well in various, including marine, environments.
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Excellent Machinability: Can be easily formed into complex shapes.
Common Applications:
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Heavy-duty bearings and bushings
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Sleeve bearings & thrust washers
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Gears, worm wheels
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Valve components
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High-strength fasteners
For robust and reliable performance in demanding mechanical applications, CuSn10 (UNS C52400) Phosphor Bronze is a proven and excellent choice!
Optimal Performance Across a Broad Temperature Range
The CuSn10 bronze bushing maintains its exceptional performance even under varying temperature conditions, boasting a maximum operating temperature (Tmax) of 0°C to +280°C. This versatility makes it suitable for a wide range of applications, ensuring consistent performance in diverse environments.
Approximate Density for Precise Calculations
The CuSn10 bronze bushing exhibits an approximate density of 8.7 g/cm3, a crucial parameter for accurate calculations and design considerations in various engineering applications.
A Spectrum of Compatible Bronze Alloys
The CuSn10 bronze bushing sleeve is just one member of a comprehensive family of compatible bronze alloys, each meticulously crafted to address specific needs and applications. Explore the diverse range of alloys and discover the ideal solution for your unique requirements:
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Aluminum Bronze: Renowned for its exceptional strength and resistance to wear and corrosion, aluminum bronze shines in applications involving high loads and demanding environments. It is a popular choice for heavy-duty bearings, gears, and pump components.
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Leaded Bronze: Characterized by exceptional machinability and low friction properties, leaded bronze offers smooth operation and minimal wear. It finds its place in applications such as bearings, bushings, and valve guides.
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Leaded Gunmetal: Leaded gunmetal combines the strength of copper with the corrosion resistance of tin, making it an excellent choice for applications in marine environments and other corrosive conditions. It is commonly used in propellers, valves, and fittings.
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Leaded Phosphor Bronze: Leaded phosphor bronze offers exceptional wear resistance and conformability, making it ideal for applications involving high-speed rotating machinery. It is frequently used in bearings, bushings, and gears.
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Nickel Gunmetal: Nickel gunmetal enhances the strength and corrosion resistance of gunmetal, making it suitable for applications in harsh environments and high-pressure systems. It is commonly used in pumps, valves, and marine components.
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Phosphor Bronze: Phosphor bronze exhibits exceptional fatigue strength and wear resistance, making it a preferred choice for applications involving cyclic loading and wear. It is frequently used in bearings, bushings, and springs.
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Tin Phosphor Bronze: Tin phosphor bronze combines the strength of copper with the wear resistance of tin and the anti-wear properties of phosphor, making it a versatile alloy for a wide range of applications. It is commonly used in bearings, bushings, and gears.
With this array of compatible bronze alloys, you can confidently select the ideal material for your specific needs, ensuring optimal performance and longevity in your demanding applications.
| ALLOY TYPE | EN STANDARD | DIN STANDARD | ASTM STANDARD (NEAREST EQUIVALENT) | OTHER COMPATABLE ALLOYS |
|---|---|---|---|---|
| Aluminum Bronze | CW307G | CuAl10Ni | C63200/C63000 | NES833, BSB23(DTD197A) |
| Aluminum Bronze | – | CuAl10Fe3Ni7Mn2 | C63000 | – |
| Aluminum Bronze | CC331G | CuAl10Fe2-C | C95400 | SAE68 |
| Aluminum Bronze | CC333G | CuAl10Fe5Ni5-C | C95500 | SAE68B |
| Leaded Bronze | CC496K | CuSn7Pb15-C | C93800 | SAE67 |
| Leaded Bronze | CC495K | CuSn10Pb10-C | C93700 | SAE64/SAE797/SAE792 |
| Leaded Bronze | CC494K | CuSn5Pb9-C | C93500 | SAE66 |
| Leaded Bronze | CC497K | CuSn5Pb20-C | C94100 | SAE94, SAE794 & SAE799 |
| Leaded Bronze | – | CuSn7ZnPb | C93200 | SAE660 |
| Leaded Gunmetal | CC491K | CuSn5Zn5Pb5-C | C83600 | SAE40 |
| Leaded Gunmetal | CC492K | CuSn7Zn2Pb3-C | C93400 | – |
| Leaded phosphor bronze | – | CuSn8Pb4Zn1 | C93100 | – |
| Leaded Phosphor Bronze | CC480K | CuSn10-C | C92700 | – |
| Nickel Gunmetal | – | CuSn7Ni5Zn3 | B292-56 | – |
| Phosphor Bronze | CW450K | CuSn4 | C50900/C51100 | – |
| Phosphor Bronze | CW451K | CuSn5 | C51000 | NES838 |
| Phosphor Bronze | CW452K | CuSn6 | C51900 | – |
| Phosphor Bronze | CW459K | CuSn8 | C52100 | BSB24 DTD265A |
| Phosphor Bronze | – | – | – | BSB24, PB104 |
| Tin Phosphor Bronze | CC481K | CuSn11P-C | B143 | SAE65 |
| Tin Phosphor Bronze | CC483K | CuSn12-C | CC483K | SAE65 |
CuSn10 Bronze Bushing Sleeve: The Ultimate Solution for High-Performance ApplicationsCompatible Bronze Alloys
The CuSn10 bronze bushing sleeve stands as a testament to engineering excellence, offering an unparalleled combination of performance, durability, and versatility. Its exceptional load capacity, unwavering wear and abrasion resistance, and moderate corrosion resistance make it an ideal choice for a wide range of applications.
Superiority of the CuSn10 Bronze Bushing
The CuSn10 bronze bushing surpasses its competitors in several key aspects:
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Superior Load Capacity: The CuSn10 bronze bushing can handle significantly higher loads than comparable bushings, making it suitable for the most demanding applications.
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Exceptional Wear and Abrasion Resistance: The CuSn10 bronze bushing exhibits superior wear and abrasion resistance, resulting in a longer lifespan and reduced downtime for maintenance.
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Enhanced Versatility: The CuSn10 bronze bushing’s compatibility with hardened mating materials expands its range of applications, making it a valuable asset in various industries.
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Unwavering Performance: The CuSn10 bronze bushing maintains its exceptional performance across a broad temperature range, ensuring reliable operation in diverse environments.
The CuSn10 bronze bushing sleeve stands as a pinnacle of bearing technology, offering an unmatched combination of performance, durability, and versatility. It is the ultimate solution for high-load applications, ensuring exceptional wear resistance, low maintenance, and compatibility with a wide range of mating materials.