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C92200 Leaded Tin Bronze Bushings

Reliable Self-Lubricating Bearings for Valves, Pumps & Marine Equipment

C92200 (Leaded Tin Bronze / Navy M Bronze) is a trusted bearing alloy known for its self-lubrication characteristics, corrosion resistance, and balanced mechanical strength. Widely used in valve bodies, pumps, water systems, and general machinery, C92200 bushings deliver dependable performance under medium load and boundary lubrication conditions.


1. Material Selection Comparison (C92200 vs. CAC407 vs. BC7)

C92200 belongs to a family of tin-bronze alloys commonly used for bushings and sliding components. Buyers choosing materials across international standards often compare these three:

1.1 Cross-Standard Equivalence

Standard System Grade Description / Notes
ASTM (USA) C92200 Leaded Tin Bronze, Navy M Bronze
JIS (Japan) CAC407 Tin bronze with lead & zinc, similar to C92200
CNS / KS (Taiwan/Korea) BC7 Tin bronze close to CAC407 / C92200
DIN 1705 (Germany, old DIN) G-CuSn7ZnPb (Rg7) Closest European equivalent
ISO / EN 1982 (Europe) CC493K (CuSn7Zn4Pb7-C) Modern EN equivalent for gunmetal bronze

Conclusion

CAC407, BC7, and C92200 are functionally similar alloys, used interchangeably for bushings, bearings, and valve components.
When switching from JIS or ASTM to European standards, the correct substitution is typically:

DIN 1705: G-CuSn7ZnPb (Rg7)
EN 1982: CC493K


2. Technical Material Parameters (Structured)

Below are the key technical specifications of C92200 Leaded Tin Bronze for engineering evaluation.

2.1 Chemical Composition (ASTM B505 / B584)

Element Range (%)
Copper (Cu) 87.0 – 90.0
Tin (Sn) 4.5 – 6.0
Lead (Pb) 1.0 – 2.0
Zinc (Zn) 3.0 – 5.0
Iron, Nickel, Antimony, Others Trace

Performance Insight:

  • Lead provides boundary lubrication and prevents seizure.

  • Tin enhances strength and corrosion resistance.

  • Zinc improves castability and fluidity.


2.2 Mechanical Properties

Property Typical Value
Tensile Strength 200 – 300 MPa
Yield Strength 90 – 120 MPa
Elongation 20 – 30%
Hardness 60 – 80 HB
Max Operating Temperature ~550°F (288°C)

Engineering Summary:
C92200 offers a balanced strength-ductility profile suitable for mid-pressure, moderate-speed rotation and oscillation.


2.3 Physical Properties

Property Value
Density 8.8 g/cm³
Thermal Conductivity ~60 W/m·K
Coefficient of Friction Low under boundary lubrication
Corrosion Resistance Excellent in water, steam, neutral media

3. Common Failures & Engineering Solutions

3.1 Scoring or Galling

Cause: insufficient lubrication, shaft roughness
Solution:

  • Use C92200 for its lead-based solid lubrication

  • Harden shaft to HB 180–220

  • Add oil grooves / chamfers

3.2 Uneven Wear / Single-Sided Wear

Cause: misalignment, improper fits
Solution:

  • Apply ISO H7/H8 housing tolerances

  • Use hardened or plated shafts

  • Choose continuous cast C92200 for uniformity

3.3 Pitting in Marine or Water Systems

Cause: stagnant water or chloride exposure
Solution:

  • C92200 performs well; ensure ASTM B505 compliance

  • Use sealed-end bushings

  • Improve system fluid flow

3.4 Thermal Discoloration or Overheating

Cause: speed or load exceeding PV limits
Solution:

  • Reduce surface speed

  • Increase bushing wall thickness

  • Upgrade to C93200 or aluminum bronze if load is extreme


4. Customer Case Studies

Case A — Water Pump OEM (USA)

Problem: carbon-steel bushings failed due to corrosion
Solution: replaced with C92200
Outcome:

  • 28% longer maintenance cycle

  • Reduced shaft scoring

  • Stable operation up to 180°F


Case B — Marine Cooling System Supplier

Problem: pitting corrosion in brine-cooled pumps
Solution: centrifugal-cast C92200 (Navy M alloy)
Outcome:

  • Zero lubrication-related failures

  • 40% service life improvement


Case C — HVAC Valve Manufacturer

Problem: high machining cost with high-tin bronze
Solution: switched to continuous-cast C92200
Outcome:

  • 35% reduction in machining time

  • Improved sealing performance

  • 18% overall cost reduction


5. Why OEMs Trust C92200 Bushings

  • ASTM B505 / B584 certified

  • Excellent self-lubrication for boundary conditions

  • High corrosion resistance for steam, water, and marine systems

  • Easy machining → ideal for precision OEM components

  • Compatible with JIS CAC407, CNS/KS BC7, and DIN G-CuSn7ZnPb / CC493K


6. Ready to Source C92200 Bushings?

We supply:
✔ Continuous cast & centrifugal cast bushings
✔ Custom machining to precise tolerances
✔ Engineering support for material substitution (JIS / ASTM / DIN / EN)
✔ Batch production for global OEMs

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