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C92200 Leaded Tin Bronze Bushings
Reliable Self-Lubricating Bearings for Valves, Pumps & Marine Equipment
C92200 (Leaded Tin Bronze / Navy M Bronze) is a trusted bearing alloy known for its self-lubrication characteristics, corrosion resistance, and balanced mechanical strength. Widely used in valve bodies, pumps, water systems, and general machinery, C92200 bushings deliver dependable performance under medium load and boundary lubrication conditions.
1. Material Selection Comparison (C92200 vs. CAC407 vs. BC7)
C92200 belongs to a family of tin-bronze alloys commonly used for bushings and sliding components. Buyers choosing materials across international standards often compare these three:
1.1 Cross-Standard Equivalence
| Standard System | Grade | Description / Notes |
|---|---|---|
| ASTM (USA) | C92200 | Leaded Tin Bronze, Navy M Bronze |
| JIS (Japan) | CAC407 | Tin bronze with lead & zinc, similar to C92200 |
| CNS / KS (Taiwan/Korea) | BC7 | Tin bronze close to CAC407 / C92200 |
| DIN 1705 (Germany, old DIN) | G-CuSn7ZnPb (Rg7) | Closest European equivalent |
| ISO / EN 1982 (Europe) | CC493K (CuSn7Zn4Pb7-C) | Modern EN equivalent for gunmetal bronze |
Conclusion
CAC407, BC7, and C92200 are functionally similar alloys, used interchangeably for bushings, bearings, and valve components.
When switching from JIS or ASTM to European standards, the correct substitution is typically:
➡ DIN 1705: G-CuSn7ZnPb (Rg7)
➡ EN 1982: CC493K
2. Technical Material Parameters (Structured)
Below are the key technical specifications of C92200 Leaded Tin Bronze for engineering evaluation.
2.1 Chemical Composition (ASTM B505 / B584)
| Element | Range (%) |
|---|---|
| Copper (Cu) | 87.0 – 90.0 |
| Tin (Sn) | 4.5 – 6.0 |
| Lead (Pb) | 1.0 – 2.0 |
| Zinc (Zn) | 3.0 – 5.0 |
| Iron, Nickel, Antimony, Others | Trace |
Performance Insight:
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Lead provides boundary lubrication and prevents seizure.
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Tin enhances strength and corrosion resistance.
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Zinc improves castability and fluidity.
2.2 Mechanical Properties
| Property | Typical Value |
|---|---|
| Tensile Strength | 200 – 300 MPa |
| Yield Strength | 90 – 120 MPa |
| Elongation | 20 – 30% |
| Hardness | 60 – 80 HB |
| Max Operating Temperature | ~550°F (288°C) |
Engineering Summary:
C92200 offers a balanced strength-ductility profile suitable for mid-pressure, moderate-speed rotation and oscillation.
2.3 Physical Properties
| Property | Value |
|---|---|
| Density | 8.8 g/cm³ |
| Thermal Conductivity | ~60 W/m·K |
| Coefficient of Friction | Low under boundary lubrication |
| Corrosion Resistance | Excellent in water, steam, neutral media |
3. Common Failures & Engineering Solutions
3.1 Scoring or Galling
Cause: insufficient lubrication, shaft roughness
Solution:
-
Use C92200 for its lead-based solid lubrication
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Harden shaft to HB 180–220
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Add oil grooves / chamfers
3.2 Uneven Wear / Single-Sided Wear
Cause: misalignment, improper fits
Solution:
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Apply ISO H7/H8 housing tolerances
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Use hardened or plated shafts
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Choose continuous cast C92200 for uniformity
3.3 Pitting in Marine or Water Systems
Cause: stagnant water or chloride exposure
Solution:
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C92200 performs well; ensure ASTM B505 compliance
-
Use sealed-end bushings
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Improve system fluid flow
3.4 Thermal Discoloration or Overheating
Cause: speed or load exceeding PV limits
Solution:
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Reduce surface speed
-
Increase bushing wall thickness
-
Upgrade to C93200 or aluminum bronze if load is extreme
4. Customer Case Studies
Case A — Water Pump OEM (USA)
Problem: carbon-steel bushings failed due to corrosion
Solution: replaced with C92200
Outcome:
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28% longer maintenance cycle
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Reduced shaft scoring
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Stable operation up to 180°F
Case B — Marine Cooling System Supplier
Problem: pitting corrosion in brine-cooled pumps
Solution: centrifugal-cast C92200 (Navy M alloy)
Outcome:
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Zero lubrication-related failures
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40% service life improvement
Case C — HVAC Valve Manufacturer
Problem: high machining cost with high-tin bronze
Solution: switched to continuous-cast C92200
Outcome:
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35% reduction in machining time
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Improved sealing performance
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18% overall cost reduction
5. Why OEMs Trust C92200 Bushings
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ASTM B505 / B584 certified
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Excellent self-lubrication for boundary conditions
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High corrosion resistance for steam, water, and marine systems
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Easy machining → ideal for precision OEM components
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Compatible with JIS CAC407, CNS/KS BC7, and DIN G-CuSn7ZnPb / CC493K
6. Ready to Source C92200 Bushings?
We supply:
✔ Continuous cast & centrifugal cast bushings
✔ Custom machining to precise tolerances
✔ Engineering support for material substitution (JIS / ASTM / DIN / EN)
✔ Batch production for global OEMs
