C64200 Aluminum Bronze Casting
C64200 Aluminum Bronze Casting is a high-performance material known for its exceptional strength, wear resistance, and corrosion resistance. Ideal for heavy-duty applications, it is commonly used in the manufacturing of solid bushings and plates. This alloy excels in marine, industrial, and high-load environments, offering reliable performance in demanding conditions. Perfect for applications requiring durability and long-lasting service life.
C64200 Aluminum Bronze Casting: Bushings & Plates
C64200 Aluminum Bronze is a copper-based alloy renowned for its exceptional mechanical properties and corrosion resistance. This alloy is widely used for manufacturing self-lubricating bushings and plates due to its versatility and outstanding performance in various demanding applications. Below is a detailed overview of C64200 Aluminum Bronze Casting used in bushing and plate production.
Self-Lubricating Bushings
C64200 Aluminum Bronze is highly valued for its self-lubricating properties, making it ideal for producing bronze bushings. This alloy combines the elegance of bronze with the strength of aluminum, resulting in a versatile material that is well-suited for some of the toughest applications in modern engineering. The self-lubricating feature of C64200 ensures long-term, maintenance-free operation under heavy loads and high speeds.
The chemical composition of C64200 provides excellent corrosion resistance, particularly in marine environments, due to its high copper, aluminum, and nickel content. Additionally, aluminum, silicon, and iron enhance the alloy’s tensile and yield strength, making it perfect for manufacturing durable components like bushings and bearings.
sliding bronze wear Plates
C64200 Aluminum Bronze is also used in the production of plates, valued for its high wear resistance and corrosion resistance. This alloy performs excellently at low temperatures, is easy to hot-process, and can be strengthened through cold working. The inclusion of silicon in the alloy also improves bearing and anti-seizing properties. C64200 Aluminum Bronze plates are ideal for applications requiring a low friction coefficient, enhanced service life, and reduced maintenance needs.
Key Applications
C64200 Aluminum Bronze bushings and plates are widely used in various industries, including automotive, chemical, and marine sectors. These materials offer significant benefits such as extended equipment life, reduced maintenance costs, and improved operational efficiency. Specific applications include:
- Automotive: Valve guides and bushings
- Industrial: Gear and camshafts, valve bodies, valve stems
- Electrical: Power line hardware
- Marine: Non-magnetic anchor chains, anchors, anchor fittings, fasteners, nuts, bolts, and non-magnetic instruments
C64200 Aluminum Bronze is a preferred material for industries requiring high-performance bushings due to its outstanding versatility and reliability, making it the top choice for applications such as automotive valve guides, and more.
Material Properties
Chemical Composition
| Element | Content |
|---|---|
| Copper (Cu) | 91.2% |
| Aluminum (Al) | 7% |
| Silicon (Si) | 1.8% |
| Iron (Fe) | Small Amounts |
| Nickel (Ni) | Small Amounts |
| Manganese (Mn) | Small Amounts |
Physical Properties
| Property | Value |
|---|---|
| Density | 0.285 lb/in³ (7.89 g/cm³) |
| Melting Point | 982°C (1800°F) |
Mechanical Properties
| Property | Value |
|---|---|
| Tensile Strength | 75,000–102,000 psi (517–703 MPa) |
| Yield Strength | 35,000–68,000 psi (241–469 MPa) |
| Hardness | High Strength and Hardness |
Casting Process
The casting process involves pouring molten metal into molds and allowing it to solidify. This method is ideal for producing large, complex parts. C64200 Aluminum Bronze has excellent hot-forming properties, allowing for both hot forming and free machining.
Application Areas
- Marine Applications: C64200 Aluminum Bronze is commonly used to produce marine equipment such as propellers, pumps, valves, and fasteners due to its exceptional seawater corrosion resistance and wear resistance.
- Electrical and Industrial Components: It is also ideal for making power distribution parts, automotive valve guides, springs, gears, and bushings.
- Special Applications: The alloy’s low magnetic permeability makes it suitable for underwater minesweeping equipment.
Additional Features
- Corrosion Resistance: C64200 Aluminum Bronze excels in corrosion resistance when exposed to water or saline environments, making it highly suitable for marine applications.
- Thermal Stability: With a melting point of 875°C (1627°F), the alloy can withstand high temperatures without warping or losing structural integrity.
- Machinability: Due to its relatively low melting point, C64200 Aluminum Bronze is easy to machine using standard tools.
- Weldability: This alloy is easily welded using TIG or MIG welding techniques, providing flexibility when creating custom components.
Conclusion
C64200 Aluminum Bronze Casting offers superior performance in applications requiring high strength, corrosion resistance, and durability. Whether you are manufacturing bushings, plates, or other components for industrial, marine sectors, C64200 provides the reliability and versatility needed to meet the demands of the toughest environments.
Share this article
